Why Plus Size Clothing Costs More to Produce

why plus size clothing costs more to produce

Why Plus Size Clothing Costs More to Produce

In the world of fashion, inclusivity and diversity have finally started to take centre stage. Brands like One-Six, a leading plus-size clothing brand in the UK, have been at the forefront of this movement, ensuring that fashion is accessible to everyone, regardless of their size. While the strides towards inclusivity are commendable, it’s essential to understand why plus-size clothing often comes with a higher price tag.

The Stitching and Material

One of the primary reasons plus-size clothing can cost more to produce is the sheer amount of material required. The extra fabric needed to create larger sizes significantly impacts production costs. As we embrace the beauty of diverse body shapes, we must acknowledge that more fabric means more resources, which, in turn, increases the overall cost.

Additionally, the stitching and construction of plus-size garments require specialized techniques and patterns. These patterns must account for the differences in body proportions and shape, ensuring that the clothing fits comfortably and flatters the wearer. These intricacies demand skilled labour and more time, leading to increased production costs.

Fabric Choices

The fabrics used in plus-size clothing are often of higher quality. Plus-size garments need to provide not only style but also durability and comfort. These fabrics need to withstand the stresses of being stretched over larger frames, maintain their shape, and prevent chafing. This means sourcing premium materials, which inevitably drives up production costs.

At One-Six, we understand the importance of using quality materials. We carefully select fabrics that offer both style and functionality, ensuring that our plus-size customers feel comfortable and confident in their clothing.

Pattern Development

Creating patterns for plus-size clothing is an art. Traditional patterns designed for standard-sized clothing do not translate directly to plus-size garments. Each size requires a unique pattern to ensure a perfect fit. This intricate process involves extensive research, testing, and adjustments to ensure that every piece of clothing meets the high standards set by brands like One-Six.

Specialized Machinery

The production of plus-size clothing often necessitates specialized machinery. These machines are designed to handle the extra fabric and ensure precise stitching. Acquiring and maintaining these specialized tools adds another layer of expense to the production process.

Quality Control

Quality control is paramount in the fashion industry, and it’s especially critical when it comes to plus-size clothing. Brands like One-Six go the extra mile to ensure that every garment meets stringent quality standards. This includes thorough inspections for loose threads, faulty stitching, and overall fit.

Limited Economies of Scale

While economies of scale can help reduce production costs for standard-sized clothing, the same doesn’t necessarily apply to plus-size fashion. Smaller production runs for plus-size clothing mean that manufacturers cannot benefit from the same level of cost savings. This limitation can lead to higher production costs, which are ultimately passed on to the consumer.


In the quest for inclusivity and diversity in the fashion industry, it’s essential to recognize the unique challenges and costs associated with producing plus-size clothing. The higher price tag is not a reflection of the value or worth of the individuals who wear these garments but a result of the additional resources, expertise, and attention to detail required in their production.

At One-Six, we are committed to providing stylish, high-quality plus-size clothing that empowers individuals to express themselves confidently. While the costs may be higher, the value of inclusivity and the satisfaction of our customers make it all worthwhile. So, the next time you invest in a piece of plus-size fashion, know that you’re supporting a movement towards inclusivity and celebrating the beauty of diverse body sizes.

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